NEWS: Study on Smelting Process of GCr15 Bearing Steel Converter

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Bearing steel is a special steel in the quality requirements of steel, has always been considered a high quality representative. Bearing steel requires a high degree of purity of molten steel, steel in the whole oxygen as low as possible. At present, the use of electric furnace furnace steel furnace technology, the drawback is the complexity of scrap sources, resulting in high content of harmful elements in steel, affecting the life of steel. In addition, the high cost of smelting, foreign development and use of converter with LF ladle refining and RH vacuum treatment process to produce high purity bearing steel. So that the residual elements in steel and production costs significantly reduced.
In this case, the experimental steelmaking process, from the loading system, slagging system, blowing system, deoxidation alloying and gun control of five aspects of the analysis, and finally get a more reasonable blowing parameters.
(1) According to the molten iron composition and temperature at any time to adjust the loading system to ensure that the steel temperature 1640 ~ 1660 ℃, w (C) greater than 0.20%, w (P) less than 0.015%.
(2) smelting process to take double-slag operation, light burning and dolomite consumption of not more than 1t, with 3t or so at the same time, is conducive to slowing the heating rate and the rapid formation of the appropriate basicity and liquidity of the initial slag.
(3) gun position and the final control, the steel recommended the use of two guns, gun position control in the 1.7 ~ 2.7m, there are signs of splashing plus ash to stop, the target w (C) is 0.3%, the temperature is 1600 ~ 1630 ° C, w (TFe) in slag is 15% to 20%, and R is 3.4 to 4.0.
(4) Deoxidized alloying It is recommended to fully deoxidize with aluminum ferromanganese to ensure that the lower oxygen content of LF is about 8 × 10-6.
(5) strict control of the tapping process slag, as far as possible to take slag measures, such as slag unsuccessful to take the furnace residual steel measures to avoid too much from the slag caused by phosphorus.


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